Orthopac XRVMC-12

High-end straightening and process control system

Thomas Höpfl Mr Thomas Höpfl
+49 9441 601 121
thomas.hoepfl@mahlo.com
Country contact
  • Afghanistan (AFG)
  • Åland (ALA)
  • Albania (ALB)
  • Algeria (DZA)
  • American Samoa (ASM)
  • Andorra (AND)
  • Angola (AGO)
  • Anguilla (AIA)
  • Antarctica (ATA)
  • Antigua and Barbuda (ATG)
  • Argentina (ARG)
  • Armenia (ARM)
  • Aruba (ABW)
  • Australia (AUS)
  • Austria (AUT)
  • Azerbaijan (AZE)
  • Bahrain (BHR)
  • Bangladesh (BGD)
  • Barbados (BRB)
  • Belarus (BLR)
  • Belgium (BEL)
  • Belize (BLZ)
  • Benin (BEN)
  • Bermuda (BMU)
  • Bhutan (BTN)
  • Bolivia (BOL)
  • Bonaire, Sint Eustatius and Saba (BES)
  • Bosnia and Herzegovina (BIH)
  • Botswana (BWA)
  • Bouvet Island (BVT)
  • Brazil (BRA)
  • British Indian Ocean Territory (IOT)
  • British Virgin Islands (VGB)
  • Brunei (BRN)
  • Bulgaria (BGR)
  • Burkina Faso (BFA)
  • Burundi (BDI)
  • Cambodia (KHM)
  • Cameroon (CMR)
  • Canada (CAN)
  • Cape Verde (CPV)
  • Cayman Islands (CYM)
  • Central African Republic (CAF)
  • Chad (TCD)
  • Chile (CHL)
  • China (CHN)
  • Christmas Island (CXR)
  • Cocos (Keeling) Islands (CCK)
  • Colombia (COL)
  • Comoros (COM)
  • Congo (COD)
  • Congo-Brazzaville (COG)
  • Cook Islands (COK)
  • Costa Rica (CRI)
  • Côte d’Ivoire (CIV)
  • Croatia (HRV)
  • Cuba (CUB)
  • Curaçao (CUW)
  • Cyprus (CYP)
  • Czech Republic (CZE)
  • Denmark (DNK)
  • Djibouti (DJI)
  • Dominica (DMA)
  • Dominican Republic (DOM)
  • Ecuador (ECU)
  • Egypt (EGY)
  • El Salvador (SLV)
  • Equatorial Guinea (GNQ)
  • Eritrea (ERI)
  • Estonia (EST)
  • Ethiopia (ETH)
  • Falkland Islands (FLK)
  • Faroes (FRO)
  • Fiji (FJI)
  • Finland (FIN)
  • France (FRA)
  • French Guiana (GUF)
  • French Polynesia (PYF)
  • French Southern Territories (ATF)
  • Gabon (GAB)
  • Gambia (GMB)
  • Georgia (GEO)
  • Germany (DEU)
  • Ghana (GHA)
  • Gibraltar (GIB)
  • Greece (GRC)
  • Greenland (GRL)
  • Grenada (GRD)
  • Guadeloupe (GLP)
  • Guam (GUM)
  • Guatemala (GTM)
  • Guernsey (GGY)
  • Guinea (GIN)
  • Guinea-Bissau (GNB)
  • Guyana (GUY)
  • Haiti (HTI)
  • Heard Island and McDonald Islands (HMD)
  • Honduras (HND)
  • Hong Kong SAR of China (HKG)
  • Hungary (HUN)
  • Iceland (ISL)
  • India (IND)
  • Indonesia (IDN)
  • Iran (IRN)
  • Iraq (IRQ)
  • Ireland (IRL)
  • Isle of Man (IMN)
  • Israel (ISR)
  • Italy (ITA)
  • Jamaica (JAM)
  • Japan (JPN)
  • Jersey (JEY)
  • Jordan (JOR)
  • Kazakhstan (KAZ)
  • Kenya (KEN)
  • Kiribati (KIR)
  • Kuwait (KWT)
  • Kyrgyzstan (KGZ)
  • Laos (LAO)
  • Latvia (LVA)
  • Lebanon (LBN)
  • Lesotho (LSO)
  • Liberia (LBR)
  • Libya (LBY)
  • Liechtenstein (LIE)
  • Lithuania (LTU)
  • Luxembourg (LUX)
  • Macao SAR of China (MAC)
  • Macedonia (MKD)
  • Madagascar (MDG)
  • Malawi (MWI)
  • Malaysia (MYS)
  • Maldives (MDV)
  • Mali (MLI)
  • Malta (MLT)
  • Marshall Islands (MHL)
  • Martinique (MTQ)
  • Mauritania (MRT)
  • Mauritius (MUS)
  • Mayotte (MYT)
  • Mexico (MEX)
  • Micronesia (FSM)
  • Moldova (MDA)
  • Monaco (MCO)
  • Mongolia (MNG)
  • Montenegro (MNE)
  • Montserrat (MSR)
  • Morocco (MAR)
  • Mozambique (MOZ)
  • Myanmar (MMR)
  • Namibia (NAM)
  • Nauru (NRU)
  • Nepal (NPL)
  • Netherlands (NLD)
  • New Caledonia (NCL)
  • New Zealand (NZL)
  • Nicaragua (NIC)
  • Niger (NER)
  • Nigeria (NGA)
  • Niue (NIU)
  • Norfolk Island (NFK)
  • North Korea (PRK)
  • Northern Marianas (MNP)
  • Norway (NOR)
  • Oman (OMN)
  • Pakistan (PAK)
  • Palau (PLW)
  • Palestine (PSE)
  • Panama (PAN)
  • Papua New Guinea (PNG)
  • Paraguay (PRY)
  • Peru (PER)
  • Philippines (PHL)
  • Pitcairn Islands (PCN)
  • Poland (POL)
  • Portugal (PRT)
  • Puerto Rico (PRI)
  • Qatar (QAT)
  • Reunion (REU)
  • Romania (ROU)
  • Russia (RUS)
  • Rwanda (RWA)
  • Saint Barthélemy (BLM)
  • Saint Helena, Ascension and Tristan da Cunha (SHN)
  • Saint Kitts and Nevis (KNA)
  • Saint Lucia (LCA)
  • Saint Martin (MAF)
  • Saint Pierre and Miquelon (SPM)
  • Saint Vincent and the Grenadines (VCT)
  • Samoa (WSM)
  • San Marino (SMR)
  • São Tomé e Príncipe (STP)
  • Saudi Arabia (SAU)
  • Senegal (SEN)
  • Serbia (SRB)
  • Seychelles (SYC)
  • Sierra Leone (SLE)
  • Singapore (SGP)
  • Sint Maarten (SXM)
  • Slovakia (SVK)
  • Slovenia (SVN)
  • Solomon Islands (SLB)
  • Somalia (SOM)
  • South Africa (ZAF)
  • South Georgia and the South Sandwich Islands (SGS)
  • South Korea (KOR)
  • South Sudan (SSD)
  • Spain (ESP)
  • Sri Lanka (LKA)
  • Sudan (SDN)
  • Suriname (SUR)
  • Svalbard (SJM)
  • Swaziland (SWZ)
  • Sweden (SWE)
  • Switzerland (CHE)
  • Syria (SYR)
  • Taiwan (TWN)
  • Tajikistan (TJK)
  • Tanzania (TZA)
  • Thailand (THA)
  • The Bahamas (BHS)
  • Timor-Leste (TLS)
  • Togo (TGO)
  • Tokelau (TKL)
  • Tonga (TON)
  • Trinidad and Tobago (TTO)
  • Tunisia (TUN)
  • Turkey (TUR)
  • Turkmenistan (TKM)
  • Turks and Caicos Islands (TCA)
  • Tuvalu (TUV)
  • Uganda (UGA)
  • Ukraine (UKR)
  • United Arab Emirates (ARE)
  • United Kingdom (GBR)
  • United States (USA)
  • United States Minor Outlying Islands (UMI)
  • Uruguay (URY)
  • US Virgin Islands (VIR)
  • Uzbekistan (UZB)
  • Vanuatu (VUT)
  • Vatican City (VAT)
  • Venezuela (VEN)
  • Vietnam (VNM)
  • Wallis and Futuna (WLF)
  • Western Sahara (ESH)
  • Yemen (YEM)
  • Zambia (ZMB)
  • Zimbabwe (ZWE)

Precision straightening machine

Control and regulate at the same time: The Orthopac XRVMC is the first straightening system worldwide to offer this unique combination. This completely new concept was developed for processing high-value textiles with the greatest distortion dynamics.

The independently controllable straightening rollers guarantee the greatest possible control of the straightening process and easily hold even the tightest residual skew tolerances.

Product Highlights

  • Smart feed-forward control concept
  • Minimum possible product content
  • Combination of control and actuation

Customer benefits

  • Maintains the tightest distortion-related tolerances
  • Helps avoid complaints
  • Improves customer relationships

Sensors

Sensors for the detection of distortion in textiles
The precise and correct determination of distortion on running textile webs is the basis for successful weft straightening. Mahlo offers a wide range of sensors for this task. Thus, all conceivable applications and requirements can be covered.

IR LEDs used as retro-reflective devices determine the product width. The operator can set the sensitivity of the sensors from the included control panel, and specify the maximum and minimum product width for alarm functions. Since the sensor module only needs to be attached on one side of the product, mounting options are very flexible.

The unit consists of:

  • Sensor module
  • Electronics
  • Control panel
  • Digital display (optional)

The separation and individual positioning of the respective straightening rollers has brought about an entirely new kind of actuation concept. A scanner assembly (TK or hybrid) located at the inlet of the straightening machine detects variations in distortion even before they reach the correcting rollers. Via the processing electronics, the two initial dual-function straightening rollers run to a computed position immediately after the change in distortion occurs. The incoming distortion is thus realigned from the very first centimetre of product.

A scanner assembly (TK or hybrid) located at the outlet of the straightener detects any possible residual distortion in the product, and this is corrected with absolute reliability by the last dual straightening roller.

Manufacturers of high-value textiles for both traditional sectors (clothing, domestic and automotive textiles) and new technical applications are most enthusiastic about the performance of and straightening results attainable by the Orthopac XRVMC straightening concept.


Documents