Orthopac CRVMC-12

Special weft straightener for carpets and technical textiles

When the going gets rough ...

The Orthopac CRVMC is especially designed for high mechanical load. Thanks to reinforced components, it is ideal for processing very heavyweight and wide materials.

The arc of contact of the straightening rollers thereby depends on the desired straightening effect. With products without skews and bows, the straightening rollers are not enveloped unnecessarily.

When the straightening rollers engage with the product, the uniform contact of the straightening rollers with the product is ensured over the entire width. This becomes possible through our innovative and unique roller positioning drive.

Reinforced weft straightening by Mahlo

An Orthopac CRVMC is especially designed for high mechanical loads. In particular, the specially reinforced drive unit for roller positioning ensures perfect straightening even under the highest product tension loads.

The system also features a solid, reinforced frame design, reinforced roller bearings as well as larger diameters of bow and skew rollers scanner unit. Electronics, display and operating station, etc. correspond to the design of the Orthopac RVMC; all scanner heads are adjustable.

Versatile and rigid weft straightener

The system can process very low (carpet) but also very high product speeds up to 100 m/min (technical textiles). It is also available as manual unit. It can subsequently be retrofitted with a scanner (normal or hybrid) or a Patcontrol PCS pattern detection without problems.

Product highlights

  • Reinforced construction; large roller diameter
  • Suitable for tensional forces of up to 3 kN
  • Working widths up to 5400 mm possible

Customer benefits

  • Maintaining tight distortion tolerances
  • Avoiding complaints
  • Improved customer relationship

Area of application

  • Carpets
  • Technical Textiles
  • Large product widths
  • High product tension
  • Heavyweight material

Variants

  • CRMM Straightener: Manual straightening machine without optical scanning system and control

Orthopac CRVMC-12, Kartal Hali, Turkey

Installations at Kartal Hali Tekstil Sanayi veTicaret A.S., Turkey

Kartal Hali Tekstil, founded in 1985 by the Kaplan Family in Gaziantep, is the one of leading Turkish Rug manufacturers in Turkey. The company, with an astonishing annual area rug production capacity of 16.000.000 m2, exports into 62 countries. For producing their high quality carpet brand Sanat Halı, Kartal relies on weft straighteners and process control from Mahlo.

All pictures by courtesy of Opens external link in new windowKartal Hali Tekstil

Orthopac CRVMC-12 in carpet coating line
Carpet weft straightener on woven carpets at a plant for coating of carpet backings (Picture by courtesy of Kartal Carpets)
Orthopac CRVMC-12 in carpet coating line
Carpet weft straightener on woven carpets at a plant for coating of carpet backings (Picture by courtesy of Kartal Carpets)
Orthopac CRVMC-12 in carpet coating line
Weft straightening of woven carpets on a plant for coating of carpet backings (Picture by courtesy of Kartal Carpets)
Weft straightening of woven carpets
Weft straightener for carpets at the carpet production (Picture by courtesy of Kartal Carpets)
Straightening of carpets with the Orthopac CRVMC-12
The Orthopac CRVMC-12 is the specialist for carpets and technical textiles (Picture by courtesy of Kartal Carpets)
Orthopac CRVMC-12 in carpet coating line
Carpet weft straightener on woven carpets at a plant for coating of carpet backings (Picture by courtesy of Kartal Carpets)

Orthopac CRVMC-12, Yasin Kaplan, Turkey

Installations at Yasin Caplan Carpet, Turkey

Since 1983, Yasin Kaplan Carpet has developed consistently to become one of the leading manufacturers in Turkey of high quality machine made carpets. They consistently work on design, innovation and quality development to make a difference. Mahlo facilitates Yasin Caplan to produce daily about 30000 m2 of carpet with weft straighteners and process control technology.

All pictures by courtesy of Opens external link in new windowYasin Kaplan Carpet

Orthopac CRVMC-12 at the production of carpets and rugs
Carpet weft straightener on woven carpets at a plant for coating of carpet backings (Picture by courtesy of Yasin Kaplan Carpet)
Weft straightening of woven carpets
The Orthopac CRVMC-12 is the specialist for carpets and technical textiles (Picture by courtesy of Yasin Kaplan Carpet)
Special carpet weft straightener in action
With the unique roller positioning drive carpets and sturdy materials can be straightened especially well (Picture by courtesy of Yasin Kaplan Carpet).
Weft straightening of woven carpets
The Orthopac CRVMC-12 is the specialist for carpets and technical textiles (Picture by courtesy of Yasin Kaplan Carpet).
Special carpet weft straightener in action
The Orthopac CRVMC-12 is the specialist for carpets and technical textiles (Picture by courtesy of Yasin Kaplan Carpet).
Touchscreen operation on a Orthopac CRVMC-12 weft straightener
Use of the touchscreen technology replaces a control unit with pushbuttons and switches (Picture by courtesy of Yasin Kaplan Carpet).
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Mahlo GmbH + Co. KG • Donaustraße 12 • 93342 Saal /Donau
Tel.: +49-9441-601-0 • info@mahlo.com