Web Thickness

The thickness of a product - be it film, paper or nonwoven - has a direct influence on its quality. In the case of packaging material, for example, parameters such as air permeability and tear resistance must be exactly right. Otherwise it cannot fulfil its task of protecting products from external influences and guaranteeing their integrity. However, this can only be achieved if the material thickness is exactly as specified - and this for each individual production margin.

While homogeneous, reliable and functional products are a necessity for the quality standards required by customers, they have another advantage. High quality goods that exactly meet the specifications reduce production costs. You save raw material and energy by measuring and controlling the web thickness of the material.

Thickness measurement of fabric webs

Web thickness measurement

Our thickness measurement solutions guarantee our customers high quality goods while increasing the efficiency of the production process. The traversing quality measuring system Qualiscan QMS records the desired parameters and provides real-time feedback on the values. Thus, defects can be corrected immediately. Depending on the application and condition of the product, we provide the appropriate sensors.

Applications for web measurement

  • Film extrusion
  • Sheet extrusion
  • Coating and Converting

 

  • Nonwovens
  • Composites
  • Batteries

Sensors for thickness measurement


Gravimat FMI

Control of basis weight / thickness

Thomas Höpfl Mr Thomas Höpfl
+49 9441 601 121
thomas.hoepfl@mahlo.com
Country contact
  • Afghanistan (AFG)
  • Åland (ALA)
  • Albania (ALB)
  • Algeria (DZA)
  • American Samoa (ASM)
  • Andorra (AND)
  • Angola (AGO)
  • Anguilla (AIA)
  • Antarctica (ATA)
  • Antigua and Barbuda (ATG)
  • Argentina (ARG)
  • Armenia (ARM)
  • Aruba (ABW)
  • Australia (AUS)
  • Austria (AUT)
  • Azerbaijan (AZE)
  • Bahrain (BHR)
  • Bangladesh (BGD)
  • Barbados (BRB)
  • Belarus (BLR)
  • Belgium (BEL)
  • Belize (BLZ)
  • Benin (BEN)
  • Bermuda (BMU)
  • Bhutan (BTN)
  • Bolivia (BOL)
  • Bonaire, Sint Eustatius and Saba (BES)
  • Bosnia and Herzegovina (BIH)
  • Botswana (BWA)
  • Bouvet Island (BVT)
  • Brazil (BRA)
  • British Indian Ocean Territory (IOT)
  • British Virgin Islands (VGB)
  • Brunei (BRN)
  • Bulgaria (BGR)
  • Burkina Faso (BFA)
  • Burundi (BDI)
  • Cambodia (KHM)
  • Cameroon (CMR)
  • Canada (CAN)
  • Cape Verde (CPV)
  • Cayman Islands (CYM)
  • Central African Republic (CAF)
  • Chad (TCD)
  • Chile (CHL)
  • China (CHN)
  • Christmas Island (CXR)
  • Cocos (Keeling) Islands (CCK)
  • Colombia (COL)
  • Comoros (COM)
  • Congo (COD)
  • Congo-Brazzaville (COG)
  • Cook Islands (COK)
  • Costa Rica (CRI)
  • Côte d’Ivoire (CIV)
  • Croatia (HRV)
  • Cuba (CUB)
  • Curaçao (CUW)
  • Cyprus (CYP)
  • Czech Republic (CZE)
  • Denmark (DNK)
  • Djibouti (DJI)
  • Dominica (DMA)
  • Dominican Republic (DOM)
  • Ecuador (ECU)
  • Egypt (EGY)
  • El Salvador (SLV)
  • Equatorial Guinea (GNQ)
  • Eritrea (ERI)
  • Estonia (EST)
  • Ethiopia (ETH)
  • Falkland Islands (FLK)
  • Faroes (FRO)
  • Fiji (FJI)
  • Finland (FIN)
  • France (FRA)
  • French Guiana (GUF)
  • French Polynesia (PYF)
  • French Southern Territories (ATF)
  • Gabon (GAB)
  • Gambia (GMB)
  • Georgia (GEO)
  • Germany (DEU)
  • Ghana (GHA)
  • Gibraltar (GIB)
  • Greece (GRC)
  • Greenland (GRL)
  • Grenada (GRD)
  • Guadeloupe (GLP)
  • Guam (GUM)
  • Guatemala (GTM)
  • Guernsey (GGY)
  • Guinea (GIN)
  • Guinea-Bissau (GNB)
  • Guyana (GUY)
  • Haiti (HTI)
  • Heard Island and McDonald Islands (HMD)
  • Honduras (HND)
  • Hong Kong SAR of China (HKG)
  • Hungary (HUN)
  • Iceland (ISL)
  • India (IND)
  • Indonesia (IDN)
  • Iran (IRN)
  • Iraq (IRQ)
  • Ireland (IRL)
  • Isle of Man (IMN)
  • Israel (ISR)
  • Italy (ITA)
  • Jamaica (JAM)
  • Japan (JPN)
  • Jersey (JEY)
  • Jordan (JOR)
  • Kazakhstan (KAZ)
  • Kenya (KEN)
  • Kiribati (KIR)
  • Kuwait (KWT)
  • Kyrgyzstan (KGZ)
  • Laos (LAO)
  • Latvia (LVA)
  • Lebanon (LBN)
  • Lesotho (LSO)
  • Liberia (LBR)
  • Libya (LBY)
  • Liechtenstein (LIE)
  • Lithuania (LTU)
  • Luxembourg (LUX)
  • Macao SAR of China (MAC)
  • Macedonia (MKD)
  • Madagascar (MDG)
  • Malawi (MWI)
  • Malaysia (MYS)
  • Maldives (MDV)
  • Mali (MLI)
  • Malta (MLT)
  • Marshall Islands (MHL)
  • Martinique (MTQ)
  • Mauritania (MRT)
  • Mauritius (MUS)
  • Mayotte (MYT)
  • Mexico (MEX)
  • Micronesia (FSM)
  • Moldova (MDA)
  • Monaco (MCO)
  • Mongolia (MNG)
  • Montenegro (MNE)
  • Montserrat (MSR)
  • Morocco (MAR)
  • Mozambique (MOZ)
  • Myanmar (MMR)
  • Namibia (NAM)
  • Nauru (NRU)
  • Nepal (NPL)
  • Netherlands (NLD)
  • New Caledonia (NCL)
  • New Zealand (NZL)
  • Nicaragua (NIC)
  • Niger (NER)
  • Nigeria (NGA)
  • Niue (NIU)
  • Norfolk Island (NFK)
  • North Korea (PRK)
  • Northern Marianas (MNP)
  • Norway (NOR)
  • Oman (OMN)
  • Pakistan (PAK)
  • Palau (PLW)
  • Palestine (PSE)
  • Panama (PAN)
  • Papua New Guinea (PNG)
  • Paraguay (PRY)
  • Peru (PER)
  • Philippines (PHL)
  • Pitcairn Islands (PCN)
  • Poland (POL)
  • Portugal (PRT)
  • Puerto Rico (PRI)
  • Qatar (QAT)
  • Reunion (REU)
  • Romania (ROU)
  • Russia (RUS)
  • Rwanda (RWA)
  • Saint Barthélemy (BLM)
  • Saint Helena, Ascension and Tristan da Cunha (SHN)
  • Saint Kitts and Nevis (KNA)
  • Saint Lucia (LCA)
  • Saint Martin (MAF)
  • Saint Pierre and Miquelon (SPM)
  • Saint Vincent and the Grenadines (VCT)
  • Samoa (WSM)
  • San Marino (SMR)
  • São Tomé e Príncipe (STP)
  • Saudi Arabia (SAU)
  • Senegal (SEN)
  • Serbia (SRB)
  • Seychelles (SYC)
  • Sierra Leone (SLE)
  • Singapore (SGP)
  • Sint Maarten (SXM)
  • Slovakia (SVK)
  • Slovenia (SVN)
  • Solomon Islands (SLB)
  • Somalia (SOM)
  • South Africa (ZAF)
  • South Georgia and the South Sandwich Islands (SGS)
  • South Korea (KOR)
  • South Sudan (SSD)
  • Spain (ESP)
  • Sri Lanka (LKA)
  • Sudan (SDN)
  • Suriname (SUR)
  • Svalbard (SJM)
  • Swaziland (SWZ)
  • Sweden (SWE)
  • Switzerland (CHE)
  • Syria (SYR)
  • Taiwan (TWN)
  • Tajikistan (TJK)
  • Tanzania (TZA)
  • Thailand (THA)
  • The Bahamas (BHS)
  • Timor-Leste (TLS)
  • Togo (TGO)
  • Tokelau (TKL)
  • Tonga (TON)
  • Trinidad and Tobago (TTO)
  • Tunisia (TUN)
  • Turkey (TUR)
  • Turkmenistan (TKM)
  • Turks and Caicos Islands (TCA)
  • Tuvalu (TUV)
  • Uganda (UGA)
  • Ukraine (UKR)
  • United Arab Emirates (ARE)
  • United Kingdom (GBR)
  • United States (USA)
  • United States Minor Outlying Islands (UMI)
  • Uruguay (URY)
  • US Virgin Islands (VIR)
  • Uzbekistan (UZB)
  • Vanuatu (VUT)
  • Vatican City (VAT)
  • Venezuela (VEN)
  • Vietnam (VNM)
  • Wallis and Futuna (WLF)
  • Western Sahara (ESH)
  • Yemen (YEM)
  • Zambia (ZMB)
  • Zimbabwe (ZWE)

Transmission of beta rays

The weight monitoring and control system measures the weight continuously, without contact, destruction-free and on moving product. The measurement is based on the attenuation of rays from a radioactive isotope through the substrate located in the measuring gap. This attenuation in intensity is an indication of the weight of the product.

Product Highlights

  • Highest repeatability ofthe measured values
  • Non-contacting measurement
  • Digital signal processingTemperature compensation
  • Source ageing compensation
  • Gap compensation

Customer benefits

  • Material saving
  • Quality assurance
  • Increased production
  • Comprehensive quality documentation

SpecificationValueUnit
IsotopeKrypton-85 (Kr-85)Strontium-90 (Sr-90) 
Activity3,0 / 9,620,5GBq
Measuring range10 - 1400100 - 6000g/m²

  • Coating of textiles
  • Carpet coating

With the common basis weight measurement is based on the attenuation of radioactive rays through the substrate located in the measuring gap. This attenuation in intensity is an indication of the weight of the product. The basis weight is hereby determined without contact and continuously at high accuracy.

For very different weight ranges, such as pile carpeting or coated textile bases, different nuclides are available. Differential measurements with two measuring points are  normally made to control a coating process. The coating weight is continuously recorded in the process and the application or coating unit of the machine is automatically adjusted. This allows immediately responding even to short frequency  changes of the incoming basis weight.

The coating weight is continuously recorded in the process and the application or coating unit of the system is automatically readjusted. In this way, even short-frequency changes in the incoming basis weight are reacted to immediately.

  • Krypton-85
  • Strontium 90
  • Gap cleaning

  • Module of the process control Optipac VMC-15
  • Stand-alone device

Documents