Coating & Converting Technologies - Measuring systems for quality control
Solutions for finishing and coating of flexible materials
Whether you produce adhesive tape or food packaging, gift wrapping paper or car roof sheeting, sandpaper or flooring, truck tarpaulins or plasters: Every application has various parameters and requirements to be considered.
From measuring basis weight on heavily coated board to measuring basis weight, thickness, moisture and coating weight simultaneously on very wide high-speed label lines, we have the answer to your needs. With accurate process control sensors, we ensure that your coating & converting process will be carried out with the highest efficiency. The quality of the finished product will speak for itself.
With our vast experience and expertise in quality control we can adapt systems specifically for processes in coating, converting, finishing and calendering.
- Laminating
- Saturating
- Roll Coating
- Direct Die Coating
- Curtain Coating
- Rod Coating
- Knife-over-Roll
- Air Knife Coating
- Belt Coating
- Kiss Coating
- Rubber Calendering
- Vinyl Calendering
- Embossing Calendering
Products for Coating & Converting
Find suitable products for your coating & converting applications
Qualiscan QMS -12 Bestseller
Traversing quality control system
Web process control
The Qualiscan QMS is a modular system for measuring, logging and controlling critical process parameters over the entire width of the product, including basis weight,…
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Diecontrol APC Pro
Automatic Extrusion Die Control System
Automatic control of thermal diebolts of extrusion dies
The DieControl APC Pro automatically controls thermal bolts of extrusion dies according to the earlier measured cross-section profile of…
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mLog enhanced
Data analysis and management
The mLog software is an application for data logging and interactive analysis of historical data for Mahlo equipment. The desktop application runs on an office PC and provides a comfortable…
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mLog
Data logging
The mLog software is a data logging application for Mahlo equipment. The desktop application runs on an office PC and provides comfortable creation and archiving of PDF protocols of running…
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Host Computer Interface
Communication protocols
Communication interface between a host computer and the Mahlo devices in the production environment. It is used for data transfer between higher-level IT systems (ERP, MES) and the control…
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CSV-Creator
CSV-Export
Windows application that generates files using the log data created. The files can be opened and analysed using spreadsheet programs. The user can select exactly which of the available data is…
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Sensors
The right tool for every application
The Qualiscan QMS is a modular system consisting of multiple measuring sensors and measurement frames acting as intelligent nodes on a network. Some frames can run up to five Mahlo sensors at once, continuously, precisely and rapidly across the online product.
The versatile sensors and measuring devices of the Qualiscan QMS series can sense, log and continuously control such parameters as weight per unit area (basis weight), coating weight, thickness and moisture in a variety of web-type products.
Aqualot HMF-T
Measurement of moisture
Microwave resonance
The Aqualot HMF use microwave technology to measure moisture without contact. The system measures regardless of the composition of the water, pH value changes in…
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Calipro DML
Measurement of thickness (contactless)
Laser triangulation
The Calipro DML optical system uses laser triangulation online to measure the thickness or coating thickness of various materials with the highest accuracy.
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Calipro DMS
Measurement of thickness (contactless)
LED micrometer
Calipro DMS measures the material thickness of the product using a light curtain. It is insensitive to colour, transparency and opacity as well as largely independent…
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Gravimat FMI/DFI
Measurement of basis weight (mass per unit area) / thickness /density
Transmission of beta rays
The weight monitoring and control system measures the weight continuously, without contact, destruction-free and on moving product. The measurement is based…
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Gravimax MMX
Measurement of basis weight / component composition
X-ray absorption, X-ray backscatter: basis weight & component measurement
The Gravimax-MMX-R platform features X-ray sensors (absorption and backscatter) for measuring basis weight…
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Gravimat FMX-T
Measurement of basis weight (mass per unit area) / thickness / density
Transmission of X-rays
The Gravimat FMX-T permits the contactless and traversing measurement of basis weight (grammage) / thickness of the running product webs over the entire…
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Infralot IMF
Measurement of moisture / organic compound
Absorption/reflexion of infrared light
Infralot IMF uses optical evaluation of the absorbed/reflected light energy in the near-infrared range to continuously measure and control…
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Optoscope WLI
Measurement of thickness / layer thickness
White light interference
White light from the upper and lower boundary surfaces of thin films is reflected differently. Interference measurement allows for the precise measuring of…
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Webtemp WTP
Measurement of web temperature
Infrared measurement
Infrared sensor for the surface temperature in the measuring gap of the quality control system Qualiscan QMS. For some applications an even temperature…
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Scanners
Universal application
The measuring frame traverses the sensors on-line across the whole product width and provides a cross-machine direction profile of basis weight, thickness or moisture on the display console that is a crosssection of the manufactured product.
One or more different measuring frames can be connected to a Qualiscan QMS system. Connection is made via a normal network cable, a standard 230/115 V source supplies the power.
Webpro L-II
Double-sided measuring frame for large widths
Big O-frame, many sensors
The WebPro L traversing frames represent the pinnacle of the Mahlo scanning frame family. They are available in traverse widths of up to 6,6 meters, and can…
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Webpro LC-II
O-frame with C-frame function
O-frame for existing transport chains
The WebPro L scanners represent the pinnacle of the Mahlo measuring frame family. They are available in traverse widths of up to 6,6 meter. With…
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Webpro LH-II
Double-sided measuring frame for large widths and thick webs
Large O-frame with large measuring gap
The WebPro L traversing frames represent the pinnacle of the Mahlo scanning frame family. They are available in traverse widths of up to 6,6…
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Webpro M
Double-sided measuring frame for normal widths
Medium O-frame
WebPro M traversing scanners are found on a wide variety of web processing applications in an assortment of industries, and are legendary for their robust construction…
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Webpro MH
Double-sided measuring frame for normal widths and thick products
Medium O-frame
WebPro M traversing scanners are found on a wide variety of web processing applications in an assortment of industries, and are legendary for their robust construction…
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Webpro S-II
Double-sided measuring frame for confined installation spaces
Extremely compact O-frame
The WebPro S traversing frames have been designed specifically to provide an exceedingly compact but rugged and reliable traversing platform for situations…
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Webpro XS-II
Double sided measuring frame for narrow webs
Compact O-frame for small widths
The traversing frames of the type WebPro XS are used for many applications in various industries and are distinguished especially by their rugged,…
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Webpro XSH-II
Double sided measuring frame for narrow webs and thick products
Compact O-frame for small widths
The traversing frames of the type WebPro XS are used for many applications in various industries and are distinguished especially by their rugged,…
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Webpro CH
C-measuring frame for horizontally running webs
Horizontal C-frame
The traversing frames of the type WebPro C are used for applications where much dirt is generated or the measuring head must be moved completely out of the product…
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Webpro CV
C-measuring frame for vertically running webs
Vertical C-frame
The traversing frames of the type WebPro C are used for applications where much dirt is generated or the measuring head must be moved completely out of the product…
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Uniscan M-II
Single sided scanner for large widths
Single sided measurement of wide webs
The UniScan traversing scanners are the single-sided counterpart to the double-sided O-frames of the WebPro series. They are specially designed…
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Uniscan XS-II
Single sided measuring frame for narrow webs
Single-sided scanner for small widths
The UniScan traversing scanners are the single-sided counterpart to the double-sided O-frames of the WebPro series. They are specially designed…
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Profix
For fixed measuring points
Fixed measuring point
A fixed measuring point is used in simple applications where no cross-section of the entire web has to be measured.
As standard, the mounting frame consists of…
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Accessories
Little helpers
Accessories and add-on devices for improving accuracy, quality and performance
Gap Conditioning Device
Temperature control in the measuring gap
Measuring gap heating
The Gap Conditioning Device facilitates consistent temperature conditions for increased measuring accuracy.
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Brochures-Folder
Quality control
On-line Measurement and Control for continuous web processes
Process control
Measurement and control technology
Data Management
Software for logging and data analysis
Success Stories
Success stories: How customers achieve their goals with Mahlo
Application Reports
Solutions for specific tasks
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New information on Mahlo technology, products and service
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In-depth information on various products
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